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Facilities & Capabilities List

Facilities ProType

Design: front to back, or back to front!

We're flexible. Some of our clients come to us with design on disk, and we faithfully reproduce it.

Others come with a set of specs and requirements, and we do the design and output drawings.

And for many customers, we've done it the old-fashioned way: make the part to fit the application ... and then create the drawings retroactively.

We can also probe the part with our CMM (coordinate measuring machine) and use that diminsional data to create a drawing or .dxf file.

We can then output Autocad drawing files, Solid Works drawings/models or paper copies if files are not required—it is up to the customer.

Inspection
Inspection is accomplished by a CMM, vision machine and full time inspectors. All work is tracked and tagged before shipment. Our DCC CMM can check parts automatically from files. As a matter of fact, sometimes all we have is a solid model--we fabricate or machine the parts from the model, then our final inspection is to check the part against the customer supplied model. A printout of diminsional inspection data is available.

ISO 9001-2008 registered with BSI--one of the most respected and stringent registration organizations in the industry. Certificate # FM 96437

Facilities List:
Precision fabrication:

  • (2) CNC turret punches--largest can punch a 60" x 144" sheet
  • CNC forming to 10 ft / 137 ton capacity
  • (2) CNC Lasers cutting 5' x 10' shts max-- shim stock thickness thru 1" thick steel, 1/2" alum and 3/4" Stainless--also a number of plastics/acrylics--lightening fast, newest 2008 technology
  • (4) Hardware presses for PEM/ insert style hwr insertion--(3) have autofeed
  • (6) MIG and TIG welding stations w/ MIL-SPEC certified welders
  • 440 gal iridite/chem film tanks
  • 15 ton crane and welding/assy bay
  • Dedicated inspection w/ a CMM and vision machine -- ISO 9001-2008 registered

Precision Machining:

  • (6) CNC mills--Vertical with travels to 64" x 32" x 25"
    -Verticals with multiple pallets for efficient production
    -Horizontal 32" cube work envelope w/ multiple pallets for high speed production
  • (2) CNC lathes--both with auto barfeed for "lights off" processing
  • Over a dozen manual mills and lathes for prototype work
  • Huge 50" wide Steelmaster grainer / deburring machines--We can process / grain 48" wide material for our customers
  • Painting-- (2) booths for powdercoat, enamels and epoxies
  • Large 8' w x 6' h x 6' d batch oven for baking powdercoated parts
  • Silkscreens and screening services-- can create "art/film from file" w/i minutes
  • Over 30,000 sq ft of production space, in business since 1969.
  • Utilizing latest CAD/CAM softwares--Acad 2006, Mastercam, Merry Mech, Solid Works. We strive to go from "file to part" (.dwg, .dxf, .stp, .igs, etc) as quickly as possible.
 
45871 Woodland Rd.
Sterling, Virginia 20166
Telephone: (703) 450-5200
Fax: (703) 450-4640
Toll Free: 888-PROTYPE
 

Precision Sheet Metal Fabrication :: Laser Cutting :: Precision Machine Work :: Welding MIG, TIG & Spotwelding :: Painting, Assembly & Hardware
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